Foam Engineering Articles

July 9, 2019

Chosing the right casing or packaging for you………….

Whether you are looking to ship goods, store valuables, or keep on top of your consignment stock. Selecting the correct type of casing or packaging is important to ensure you don’t over pay or under spec your casing or packaging solution. Trifibre aims to be able to provide the complete service at the top level of quality so that we can supply our customers with a product specified to suit them and not the other way around. Our team is always on hand to guide you but to get you started, here is a brief overview showing some of our solutions and why that product type could be the one for you. Heavy Duty Flight Case – Our tough and […]
April 10, 2019

Trifibre Team Climb Mount Snowdon! (Featuring a MAX Case and a Bottle Of Whiskey!)

A selection of the Trifibre management team recently decided to climb Mount Snowdon as a bit of team building fun! Chris Cox (Managing Director), Jamie Donaldson (Factory Manager), Mark Truman (Production Director), Mukesh Champaneria (Sales Director), Nash Ramzan (Technical Sales), and Trishanth Parari (Sales Manager) all set off to the small Welsh town of Betws-y-Coed on the 04/04/19 and stayed in a local bunkhouse. On the morning of 05/04/19 the team set off on the Pyg track up to what was a rather snowy peak carrying a MAX520TR case using the MAXPACK straps. As a celebration of arriving at the peak, the team opened up the MAX case containing a bottle of whiskey and 6 glasses protected by a custom […]
March 17, 2016

Bespoke foam insert

Another custom flight case with bespoke foam insert. If you looking for a custom flight case or bespoke interior then contact us today. Contact us via our email on or alternatively give our sales team a call on 0116 232 3166
March 16, 2016

Flight Cases Manufactured for Pipers Model Makers

We are delighted to manufacture another fantastic flight case for Pipers. Pipers contacted Trifibre regarding a need of flight cases to protect fragile equipment. If you or your businesses are looking for bespoke packaging solution then contact Trifibre today on 01162323166….
March 8, 2016

Bespoke Flight Case with Custom Foam Insert

One of many bespoke Flight Case built by our in house professionals. Our skilled staff designed and built this flight case with custom routed foam to hold, protect and transport fragile equipment. For more info visit or give us a call to discuss the options available on 0116 232 3166.
February 19, 2016

Bespoke Routed Foam

We are able to offer bespoke routed foam to our customers. If you have tools or equipment which you want to organise within your waterproof cases then we can help you out. We are well equipped with machinery to make sure we can provide such services. For more information call us on 0116 2323166
October 5, 2015

Bespoke Foam Insert with Blue Neon Lights

Trifibre’s latest challenge was to design and manufacture a bespoke foam insert with integrated blue neon LED lighting for an aluminium presentation case. Trifibre have invested heavily in modern machinery and highly skilled staff to give them competitive edge when producing bespoke foam inserts and presentation cases. The neon blue LED lighting gave the case a sleek and professional finish which will help the products stand out when being presented in the case. If you are looking for a bespoke foam insert or a custom presentation case then give our friendly sales team a call today on 0116 2323166 or email
May 6, 2015
Colour foam routed insert tool tray

Trifibre Foam Engineering

We have invested in state-of-the-art CNC routing facilities, in order to produce custom designed case interiors for any of our cases and bags. Trifibre foam interiors provide the ultimate in protection and presentation for your valuable equipment. We offer a variety of foam types and colours, depending on the size and weight of the items that the foam will be used for. We also accept customer supplied CAD in all major formats, including Auto CAD DWG, DXF, Solidworks, STP and IGES. If you require a custom made foam conversion contact Trifibre today at 0116 232 3166 or
July 17, 2014

CNC Routed Medical Implant Tray

Take a look at this medical implant tray we made recently. One of our medical clients sent us some implant samples for our design team to measure up and program into our CAD system. Once the profiles of the implants have been programmed into the computer – a process known as digitizing, it is then fed into our CNC router where the profiles are cut out from a piece of high density polyethylene foam laminated with a sheet of PVC plastic. As a finishing touch, the names and references of each implant were screen-printed onto the PVC.