Foam Engineering & CNC Routing

Custom case interiors can be designed and manufactured for any of our cases and bags. Foam inserts offer ultimate protection for your items and are also great for product presentation.

A variety of foam types are used depending on the size and weight of the items it will contain. Trifibre supply a wide range of technical foam materials that are used in a wide range of manufacturing industries.

In combination with our self-adhesive coatings and comprehensive foam cutting techniques we are able to supply in many different forms, including tapes, acoustic panels, laminated foam, filtration products, sheets, profiles, embossed, die cut parts, angle cut, CNC routing, gaskets and seals.

Foam Inserts

Based upon the vast experience acquired at Trifibre Ltd. we are now one of the market leaders in the design and manufacture of foam fitments for dunnage and material handling.

We can design and manufacture foam parts for our own custom made flight cases and containers, or to fit into any off-the-shelf injection moulded plastic trays or metal stilages.

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Materials We Work With

Our creative team can design in Solidworks from a wide and unique range of materials, including:

Polyurethane Foam

Egg Box Foam

Polyethylene Foam

Antistatic Foam

Foam disks

Plain or Colour Printed

Protective Packaging

We use state of the art CAD/CAM software for programming our CNC machines. We can also accept customer supplied CAD in all major formats including AutoCAD® DWG, DXF, Solidworks, STP and IGES.

We design and supply cost effective protective packaging for one off or volume products that need protection for that “one way” trip.

From delicate and fragile through to heavy machined parts, we can give you a competitive solution. We can quote from your CAD originated drawings or simply let us have your parts and we will do the rest!

  • LDPE Cross Linked Polyethylene (20kg-240kg/m3)
  • Conductive Cross Linked Polyethylene
  • HDPE Cross Linked Polyethene (from 60kg/m3)
  • Antistatic PE Foam
  • Extruded PE Foam
  • Synergy Recylable Polyethylene (from 33kg/m3)
  • Polyurethane Foam (from 20kg/m3)
  • TriBoard – Class 1, Surface A Protection Dividers

CNC Routing

CNC Routing facilities enable us to produce bespoke items with great accuracy to ensure a high-quality production.Trifibre have 3 state of the art CNC Routers and various other facilities which enables us to complete a number of different projects on time.

Our in-house design team use state of the art CAD/CAM software for programming our CNC machines. We can also accept customer supplied CAD in all major formats, including Auto CAD® DWG, DXF, Solidworks, STP and IGES.

For more information on our CNC routing facilities and capabilities, contact our friendly sales team today on 0116 232 3166 or email

Happy customers since 1981...

We’re proud of all the work we do, be it large corporate supply, or a simple box for personal storage. Our decades of experience means we’re the best at what we do.

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