You can email us on [email protected], call us Mon-Thurs 8am-5pm, Fri 8am-3pm on 0116 232 3166, or even arrange a visit to our Leicester facility.
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Order custom foam inserts tailored to your unique specifications at Trifibre. We use market-leading foam cutting techniques to design and manufacture bespoke case foam inserts in all shapes and sizes. Commission high-quality standalone inserts or foam trays, as well as inserts designed to meticulously fit your flight cases, hard cases, plastic cases, and soft cases.
We provide the leading CNC custom foam cutting service in the UK, using a variety of foam types, depending on the size and weight of the items the insert will contain. We’ll advise you on the best materials to meet your precise needs and budget.
Trifibre supplies a wide range of technical foam materials used across multiple manufacturing industries.
We also combine our advanced custom foam cutting techniques and self-adhesive coatings to provide additional services including:
We design and manufacture custom foam inserts for our own bespoke flight cases, and plastic cases and containers. Our inserts can also be made to fit any off-the-shelf injection-moulded plastic trays or metal stillages.
With over 40 years’ experience and the most precise foam cutting technology on the market, we have vast experience in crafting custom foam inserts for a range of applications, using the highest quality materials.
Our foam inserts are ideal for supporting and protecting expensive or fragile equipment, including:
We can also create custom designs that match your branding.
Contact our team to get a tailored quote for your custom foam insert needs.
We combine CAD files, image-to-vector tracing, technical drawings and manual measurement to design your bespoke case insert to your exact specification.
Using industry-leading foam cutting techniques including CNC Routing, our experts create your custom insert at our 70,000 sq ft factory in Leicester, UK.
Most orders are dispatched within 7 to 10 days of your order being received, so you can start protecting your products straight away.
Trifibre is proud to be one of the market leaders in CNC foam cutting, with specialist services developed for multiple industries. Thanks to CNC Routing, we’re able to create bespoke case foam inserts with extreme accuracy to ensure a high-quality production. We have five CNC Routers and other state-of-the-art facilities that enable us to complete multiple different projects on time, including our foam engineering services and bespoke routine projects for plywood and plastic.
We use leading CAD/CAM software for programming our CNC machines, and can also accept customer-supplied CAD in all major formats, including Auto CAD® DWG, DXF, Solidworks, STP and IGES.
Our custom foam inserts can be made from the following materials:
Take a look at some of the custom foam inserts we’ve created for happy clients in the past.
Flocked High Density Foam Insert
Soft Foam Press Outs
Custom Display Foam Insert
Printed Foam Cut Outs for Aerospace
Tool Foam Insert
Take a look at some of our in house foam related machinery
Biesse Router
Roctech Router
AXYZ Router
AXYZ Infinte Router
AXYZ Infinte Router
Hyma NSL Bandsaw
Foam Welding Machine
Make your packaging extraordinary with custom foam inserts by Trifibre. We look forward to collaborating with you to create the perfect solution for your unique needs.
Contact us on 0116 232 3166, email [email protected] or fill in the form to get your custom foam insert quote.
We’ll only ever use details submitted here in relation to your enquiry, and your information is secure in line with our privacy policy.
We’re proud of all the work we do, be it large corporate supply, or a simple box for personal storage. Our decades of experience means we’re the best at what we do.
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